Product Design & Development

Tooling, Fixtures & Assemblies

Manufacturing & Sourcing

Quick Turnaround — Quality Solutions

PSO is a small, energetic and agile company with highly motivated engineers who thrive in meeting the varying demands of emerging projects. We continually look for creative, efficient and innovative ways to add value to your product.

Services & Expertise

PSO's engineering and design solutions delivers process and product design from concept to prototype production and fabrication. We provide optimal solutions for specific performance requirements of any scope and budget.


  • Mechanical/Electrical Systems
  • Industrial Design
  • Project Management
  • Design for Manufacturability
  • Simulation and Analysis
  • Prototyping, Testing, and Production


  • Die and Tooling
  • CAD Modeling and Drafting
  • Test Fixtures & Apparatuses
  • Experimental Equipment Design


  • 3D Printing
  • 3D Scanning
  • Machining and Fabrication
  • Manufacturing Liaison


  • Reverse Engineering
  • Research and Development
  • Prime and Subcontracting
  • Grants (SBIR/STTR)

Recent Work

PSO provided key services thoughout the AgileLife Transfer and Mobility system (TMS) project – a revolutionary no-lift transfer solution for patients and caregivers. View Video >

300+ Engineered Components designed to increase product function and achieve compliance with Medicare

50% Manufacturing Cost Reduction and decreased overall weight while increasing functionality

Continuous Collaboration with in-house designers throughout process to ensure ongoing client input and user feedback

Multi-System Integration of bed, dock & chair components throughout different levels of the design process

Valued Partners

Our technology and service partners include leading engineering companies and suppliers. Together, we put the power of collaboration to work for your business. PSO partners with:

AmpTech is a commercialization center that is focused on bringing patented technology to market. AmpTech utilizes a new product accelerator that commercializes advanced manufacturing patents over a 12 month timeframe at twice the success rate of market norms. Being a commercially focused mechanism, AmpTech provides effective, repeatable technology transfer of manufacturing intellectual property assets to marketplace. Boasting a 20,000 sq ft facility in the greater Philadelphia area, AmpTech has a multitude of resources including a 3D printing lab, Chemical lab, Plasma lab, Agriculture lab and Machine shop. All these resources combine in order to bring products and services to the commercialization stage.

LETN was founded by Lehigh University in 2004, comprising a diverse group of business, education, government, economic development, and services/consulting members. We bring members together to learn about applications, research, funding opportunities, and educational initiatives, and to advance the understanding, development, and commercialization of novel materials technology. The LETN also supports education and outreach for student development.

Career Opportunities

Learn in an exciting, hands-on engineering environment!
If you’re passionate about making an impact, help grow your future at PSO.

Email your resume to

About Us

PSO is led by a trio of hands-on mechanical engineers: Brendan Sullivan, Nick Oblas, and Zack Pelli.
Together, our team delivers high-caliber design solutions and precision services that rival that of larger engineering companies.

Contact Us

We´re always on the lookout for collaborations with new clients and partners. How can we help you?

PSO Consulting, LLC.
31 General Warren Blvd
Malvern, PA 19355
 (203) 223-4067

Copyright © 2016 PSO Consulting, LLC.
All Rights Reserved.